Contents:
- Mini Compressor Pumps Case Study | Foam Cleaning Solutions | Shenzhen Jingsuguang Technology Co., Ltd.
- Overview
- Challenges
- Solutions
- Outcomes & Benefits
- Contact Us
Overview:
The foam cleaning industry, particularly in Europe and North America, is renowned for its exceptional performance. This specialized cleaning method, often utilizing high-pressure delivery of cleaning chemicals, ensures thorough coverage for optimal sanitation across various sectors.
A major challenge in foam cleaning machines is the compressor, which is typically bulky, expensive, and limited in mobility and versatility. This has fueled the growing demand for compact, portable, and efficient cleaning equipment.
Shenzhen Jingsuguang Technology Co., Ltd., a leading force in the R&D and manufacturing of miniature pumps, offers cutting-edge solutions. Our patented 7 Series Mini Compressor Pumps represent a breakthrough in foam cleaning technology. This lightweight, high-flow, and low-energy consumption pump, combined with its compact size, delivers powerful and wide-ranging foam application, making it ideal for small and portable cleaning equipment.
In this case study, we will examine the challenges our client encountered, the solutions we implemented, and the results that reinforced our reputation as a trusted partner in the foam cleaning industry.
Challenges:
Our client, Company X, a well-established manufacturer of foam cleaning systems for the food and beverage industry, had been utilizing pumps from renowned global brands. However, as the market evolved, so did the need for product upgrades and cost efficiency. They required a pump that could meet the demands of continuous heavy-duty usage while adhering to strict technical specifications.
Key requirements included:
- Compact design to accommodate tight spaces within foam cleaning machines.
- High pressure (6 bar)and high flow (50 LPM) to ensure efficient cleaning performance.
- Ability to pass CE-ROHS, CE-EMC, and FCC certifications, ensuring compliance with industry standards.
- The pump needed to overcome electromagnetic compatibility (EMC) issues that impacted the machine’s stability in previous iterations.
Given the limited size of the equipment and stringent technical demands, finding a miniature compressor that met these criteria proved to be a challenge.
Solutions:
After extensive research and development, we presented Shenzhen Jingsuguang’s 7 Series Mini Compressor Pump—the result of years of innovation and testing. This compact, high-pressure, and high-flow miniature compressor pump offers groundbreaking capabilities for foam cleaning equipment.
Key features and improvements include:
- Material Optimization: The pump casing is constructed from high-precision aluminum die-casting, offering superior pressure resistance and heat dissipation, which are essential for high-pressure applications.
- Electromagnetic Compatibility: The initial challenge of poor EMC performance was resolved by upgrading to a brushless motor version. This upgrade not only improved the pump’s size, stability, and operational noise levels but also enabled it to pass CE-EMC and FCC certification with ease.
- Performance Enhancements: To address the client’s space limitations, we introduced a smaller pump PCB driver board and developed a more compact motor design. Additionally, we implemented EPDM vibration damping pads, which reduced vibration and extended the overall lifespan of the equipment.
The final solution featured a 24V brushless motor version of the 7 Series, capable of continuous operation at high pressure, offering PWM speed control for better performance and reduced electromagnetic interference.
Outcomes & Benefits:
Thanks to these innovations, our client was able to significantly improve their product’s performance, allowing for more compact, portable, and efficient foam cleaning machines. Some key benefits include:
- Increased Efficiency: The new pump design allowed for better cleaning performance and reduced downtime due to its high durability and continuous operational capabilities.
- Regulatory Compliance: The improved pump passed all required certifications, including CE-ROHS, CE-EMC, and FCC, ensuring compliance with international standards.
- Enhanced Market Competitiveness: The lightweight and compact design allowed the client to introduce a revolutionary product that met the demands of modern cleaning environments.
- Repeat Business: Our client’s satisfaction with the pump design led to ongoing collaborations and repeat orders.
Contact Us:
For over 15 years, Shenzhen Jingsuguang Technology Co., Ltd. has been a trusted partner for businesses worldwide, delivering innovative, high-quality miniature pump solutions.
If you would like to learn more about our 7 Series Mini Compressor Pumps, or if you’re interested in technical information, samples, or project consultations, please don’t hesitate to contact us.
Email: admin@dc-pump.com
Website: dc-pump.com
